RubberWorld Volume 258, No. 4
The technical service magazine for the rubber industry.Data download
Vulcanisation technology – innovation of the extra class
For more than 40 years, we have been a partner to the industry and manufacture technologically sophisticated vulcanization systems in our production plant near Düsseldorf.
Through close research and development and innovative processes, Gerlach Maschinenbau has gained the technological leadership in the continuous hot-air vulcanization of rubber profiles.Data download
The HeatStraD is used to validate and investigate the physical cross-linking behavior of elastomers.Data download
The requirements for the reduction of environmental load are increasing and so it is for our machines. If your machines have not yet been equipped with a PCT system, we have some good news for you.Data download
Removal caterpillar BA 400
Our mobile, compact and yet powerful belt extractor BA 400 is i.a. suitable for the continuous withdrawal of rubber profiles (with and without steel reinforcement), hoses or plastic profiles. It is developed for a flexible and variable production process, ensuring safety regulations in accordance with EU directives.Data download
GAK – Effects of operating parameters on hot air vulcanisation
|Holistic energy concept for hot air vulcanisation using innovative air flow and heat transfer|
ÖKOPROFIT district of Viersen
Certificate of successful participation in the ÖKOPROFIT 2016 project
Josef L. Rameckers Maschinenfabrik GmbH & Co. KG and Gerlach Maschinenbau GmbHData download
Pre-shock type P 158
Pre-shock type P 158
Through the use of special short-wave infrared radiators, excellent profile surfaces as well as early dimensional stability with solid and moss rubber products are achieved.Data download
Pre-shock type V 116
Pre-shock type V 116 – Infrarot PreShock
With the type V116 we offer you the classic of the infrared pre-shocks. Through the use of special short-wave infrared radiators, excellent profile surfaces as well as early dimensional stability with solid and moss rubber products are achieved.Data download
Shock channel SHF 147 with UHF, PCT Shock channel SHF 145 with UHF
Hot air vulcanization duct with microwave support (UHF), designed for ultrafast profile cross-linking at high production speeds and high demands on the profile surface, the cell structure with moss rubber profiles and a rapid hardening of the profile geometry.
SHF 147, UHF, PCT
high-performance shock channel with microwave support and integrated Pollution Control Technology (PCT) for exhaust air cleaning in the efficient circulating air system.
SHF 145, UHF
high-performance shock channel with microwave support in the fresh-air system.
Hot air shock channel HLK 111
Hot-air shock channel for ultra-rapid profile cross-linking. Compact and flexible shock module of the extra class.
The accelerated hot air flowing turbulently in the duct generates the fastest possible heat transfer. For further performance improvement, all our pre-shock variants can be optionally added.Data download
Cooling channel type 179
Specially designed surge nozzles characterize our cooling channel type K179. Even in extremely polluted and calcareous water, the cooling function is maintained by the permanent water flow.Data download
Caterpillar Type BA 501
Suitable for the continuous withdrawal of rubber profiles (with and without steel reinforcement), hoses or smaller plastic profiles
With the BA-501 belt extractor, we present an intelligent, easy-to-use, powerful machine concept
. Suitable for the continuous withdrawal of rubber profiles (with and without steel reinforcement), hoses or smaller plastic profiles.
Flow burner type V119
With our flow burner type V119 we offer you a new gas-heated infrared PreShock.
Through the use of gas, this system offers maximum performance with low energy consumption. Air convection combined with infrared radiation is the ideal prerequisite for rapid pre-crosslinking of your rubber profiles.Data download
Triple hot air vulcanization channel HLK 106 and HLK 114
Modular hot-air vulcanization channel designed for the vulcanisation of flexible profiles and hoses.
Triple hot air vulcanization channel on three levels without water cooling.
Triple hot air vulcanization channel on three levels with additional water cooling on 2 levels.
Hot air vulcanization channel HLK 110 with PCT, HLK 109
Modular hot-air vulcanization channel designed for the vulcanization of flexible profiles and hoses.
HLK 110 with PCT
Hot air vulcanization channel with integrated Pollution Control Technology (PCT) for exhaust air purification in the efficient recirculation system.
Hot air vulcanization channel with fresh air system.
Vulcanization technology – Multifunctionality in a compact design
The focus is on the innovative possibility of a 360 ° pre-crosslinking as well as a power decoupling adapted to the profile geometry. Depending on the profile cross-section, material characteristics and production speed, the radiator temperature and thus the IR radiation intensity can be varied in some areas.Data download
Quality Management DIN ISO 9001
Use Certified Partners to ensure the highest level of safety, accuracy and quality.
Gerlach Maschinenbau GmbH relies on Quality Management DIN ISO 9001 when it comes to the design and construction of machines for rubber and plastics production with the fields of design, planning, machining, sheet metal processing, electrical engineering, final assembly and service as well as trade in machines and accessories.Data download